Electric Forklift Li-ion Batteries

Electric Forklift Li-ion Batteries
Details:
Converting from lead-acid to lithium-ion is easy, cost effective and increases the productivity.
  • 1Rated Voltage 80V
  • 2 Rated Capacity 560Ah
  • 3 Rated Energy 44.8KWh
  • 4 Dimension L980*W800*H390mm
  • 6 Weight 450KG±5%
  • 7 IP Rating IP65
  • 8 Life Cycle SOH:>3,500 cycles @80% DOD
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Description
Technical Parameters
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Introduction

Electric forklift lithium-ion batteries are specialized energy storage devices designed for electric forklifts, using lithium-ion cells as the core component. Through efficient energy conversion and management technology, they provide stable, long-lasting, and environmentally friendly power support. Compared to traditional lead-acid or other battery technologies, lithium-ion batteries offer higher energy density, longer lifespan, and faster charging speeds, significantly enhancing the operational efficiency and reliability of electric forklifts.

 

Intelligent Structural Design

 

Charge Plug REMA DIN160A Female Plug 2hours to charge the battery fully
BMS Balance SOX Calibration Parameter Optimize
Display screen shows the real-time battery information
Discharge Plug Anderson 320A Support customized plug
Battery Module A grade battery cell with stable fixing structure

 

Product Installation Guide

Pre-installation Preparation

Before installing Electric Forklift Li-ion Batteries, thorough preparation is essential. This involves cleaning the installation environment to ensure no debris or dust will interfere, preparing necessary tools such as wrenches and screwdrivers and checking their integrity, and carefully verifying the specifications, models, and parameters of the lithium-ion batteries to ensure they fully meet the forklift's requirements. These preparatory steps form the foundation for a smooth installation process.

 

Power Disconnection and Safety Precautions

Before starting the installation, it is crucial to disconnect the forklift's power supply to prevent electric shock and short-circuit accidents. This is a vital safety measure during installation. Additionally, wear protective equipment such as insulated gloves and safety goggles to further reduce safety risks.

 

Battery Fixing and Installation

Place the lithium-ion battery in the designated installation position on the forklift and securely fix it using dedicated mounting brackets and bolts. Ensure the brackets are firmly installed and have good contact with the battery to enhance stability and safety. During the fixing process, be cautious to avoid compressing or damaging the battery.

 

Battery Cable Connection

Before connecting the battery cables, confirm the positive and negative poles of the battery to ensure they match those of the forklift's electrical system. Then, use suitable connectors and wires to connect the positive and negative poles of the lithium-ion battery to the forklift's electrical system. Ensure the connections are tight and free of looseness to prevent electrical failures due to poor contact.

 

Installing Protective Devices

To safeguard the battery and forklift's electrical system, install fuses and circuit breakers between them. Fuses can promptly cut off power in case of circuit abnormalities, protecting the battery and forklift's electrical system from damage. Circuit breakers serve as additional protective devices to handle potential shorts and overloads.

 

System Testing and Debugging

After installation, test the lithium-ion battery's voltage, current, internal resistance, and other parameters to ensure normal performance. Simultaneously, conduct functional tests on the forklift's electrical system to verify that the battery can supply power normally and the forklift operates smoothly.

 

Why Torphan Battery?

 

Advanced technology

 

Good compatibility

TORPHAN specialists can assess your business's motive power needs to tailor a solution that raises your productivity while improving energy efficiency.

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Easy to operate

TORPHAN's robust network of trained technicians care for you all the way, from maintaining your lift trucks to providing comprehensive battery and charger service to keep you running.

Balance

BMS comes with balance function to maintain the same SOC of the cells in the battery system. Active balance BMS or Passive balance BMS.

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Remote monitoring

Optional 4G GPS monitoring system, remotely view the operating status, utilization, health monitoring and timely elimination of abnormalities.

High quality of service

 

One-on-one service

Torphan can provide suitable forklift battery types based on your li-on battery for forklift type.

 


 

Long warranty

A five-year warranty period guarantees your normal use and provides technical services.

 


 

OEM customization

A professional technical team and 8 years of OEM customization service experience can provide customized services according to any of your needs

 

Company Profile

 

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IEC6261900


 

 

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