CAN-Enabled Industrial Lithium Battery Pack
OEM/ODM Power Solutions with Integrated Smart BMS and CAN Bus Communication
The CAN-Enabled Industrial Lithium Battery Pack is engineered for industrial equipment, mobile robotics, and specialized machinery requiring real-time battery telemetry and host-controller communication. Utilizing Grade-A lithium iron phosphate (LiFePO4) cells and an advanced hardware-redundant BMS, this pack delivers precise state-of-charge (SOC), state-of-health (SOH), and diagnostic data directly to the host vehicle control unit (VCU) via standard CAN protocols (CANopen / SAE J1939).
Built in our ISO9001-certified manufacturing facility, every unit undergoes laser-welding cell interconnection, automated electrical grading, and 100% full-load aging tests before shipment.
Key Features
Real-Time CAN Communication: Transmits live voltage, current, temperature, and fault codes to the host system to prevent unexpected shutdowns and optimize energy management.
Extended Cycle Life: Delivers over 4,000 cycles at 80% Depth of Discharge (DOD) at 25°C, lowering total cost of ownership compared to lead-acid alternatives.
Multi-Layer BMS Protection: Hardware and firmware protection against over-voltage, under-voltage, short-circuit, over-current, and high/low temperature extremes.
High Discharge Capability: Supports continuous high-current output tailored for motor drives, hydraulic pumps, and peak-load industrial applications.
Rigorous Manufacturing Standards: Assembled using automated spot-welding machines, precision torque assembly, and conformal-coated PCB boards for vibration and moisture resistance.
Technical Specifications
|
Parameter |
Standard Specification (Customizable) |
|
Chemistry |
Lithium Iron Phosphate (LiFePO4) / NMC |
|
Nominal Voltage |
12.8V / 24V / 48V / 51.2V / 72V |
|
Rated Capacity |
50Ah / 100Ah / 200Ah (Scalable in parallel/series) |
|
Total Energy |
640Wh to 10.24kWh per single pack |
|
Communication Protocol |
CAN 2.0B (CANopen, SAE J1939, or proprietary hex) |
|
Max. Continuous Discharge |
1C to 2C (Application-dependent) |
|
Operating Temperature |
Charge: 0°C to 45°C / Discharge: -20°C to 60°C |
|
Enclosure Material |
Powder-coated cold-rolled steel or flame-retardant ABS (UL94-V0) |
|
Ingress Protection |
IP54 to IP67 available |
|
Certifications |
UN38.3, CE, FCC, RoHS compliant cells and boards |
Compatibility & Applications
Designed for seamless mechanical and electrical integration into demanding OEM equipment:
Material Handling: AGVs, AMRs, forklift auxiliary power.
Commercial Cleaning: Industrial floor scrubbers and sweepers.
Electric Mobility & Marine: Utility vehicles, electric tuggers, marine trolling motors.
Industrial Back-up: Telecom remote sites, solar-industrial hybrid generators.
Customization Options
We support full OEM/ODM development to fit specific spatial and electrical constraints:
Electrical Configuration: Voltage adjustments, capacity scaling, and custom discharge cut-off parameters.
Mechanical Design: Custom sheet metal enclosure dimensions, weight distribution, and mounting hole patterns.
Interface Integration: Tailored CAN register mapping, custom terminal connectors (Anderson, Deutsch, Radsok), and external LED display integration.
Firmware Tuning: Custom low-temperature charging lockout thresholds and sleep-mode current optimization.
Quality Control & Testing
Manufacturing consistency is verified through strict in-house testing protocols:
Cell Sorting: Internal resistance (IR) and voltage matched within 1mΩ and 5mV prior to pack assembly.
Welding Inspection: CCD optical inspection on automated laser/resistance welding joints to ensure zero cold joints.
BMS Functional Test: Simulated fault-triggering test for short-circuit, over-charge, and communication packet validation.
Aging & Cycling Test: 100% full charge/discharge cycle testing under simulated load conditions.
Traceability: Laser-etched serial numbers on every pack linked to raw material batch reports and test logs.
Packaging & Shipping
Packaging: UN-certified heavy-duty cardboard boxes with high-density EPE foam cushioning, or fumigation-free wooden crates for bulk ocean freight.
Shipping Documentation: Dangerous Goods (DG) declaration, UN38.3 test summary, MSDS, and commercial shipping documents compliant with IMDG and ADR regulations for Class 9 hazardous materials.
Fulfillment: EXW, FOB, or DDP terms available via air or sea freight from our manufacturing facility.
FAQ
Q: Can your BMS integrate with our proprietary controller?
A: Yes. Our engineering team provides the CANopen object dictionary or custom communication protocol mapping table so your software engineers can integrate telemetry data directly into your display or VCU.
Q: What is the standard lead time for custom samples?
A: Standard prototype samples are typically ready within 15 to 25 days, depending on custom enclosure tooling and BMS firmware adjustments.
Q: How do you ensure cell balance during long-term operation?
A: The integrated BMS features passive balancing (and active balancing options for high-capacity packs) that triggers when cell voltage differential exceeds 30mV during the end-of-charge phase.
Q: Are these batteries safe against thermal runaway?
A: We exclusively use stable LiFePO4 chemistry, combined with structural physical isolation between cells and multi-point temperature sensors monitored continuously by the BMS.
Q: What is the minimum order quantity (MOQ) for custom dimensions?
A: For custom sheet metal enclosures and tailored BMS communication protocols, our typical pilot order MOQ starts at 10 to 20 units.
Q: What quality documents are provided with delivery?
A: Each shipment includes individual test reports (voltage, IR, capacity test curve), a certificate of conformity (CoC), and UN38.3 transport safety documents.
Request a Quote
To receive an accurate technical proposal and pricing within 24 hours, please provide the following details to our engineering sales team:
Application / Equipment Type: (e.g., AGV, Floor Scrubber)
Target Voltage & Capacity: (e.g., 48V 100Ah)
Physical Space Limitations: (Max Length × Width × Height in mm)
Continuous & Peak Operating Current: (Amps)
Communication Protocol Requirements: (CANopen / J1939 / Custom)
Estimated Annual Quantity & Delivery Destination:
Hot Tags: can-enabled lithium battery pack, China can-enabled lithium battery pack manufacturers, suppliers, factory
