OEM Industrial Traction Battery Pack
The OEM Industrial Traction Battery Pack is engineered for heavy-duty electric material handling vehicles and automated industrial platforms. Designed to replace traditional lead-acid batteries without structural modifications, these lithium-based power units deliver sustained voltage profiles, multi-shift opportunity charging, and robust mechanical stability under high-vibration operating conditions.
Manufactured in an ISO 9001-certified facility utilizing automated laser cell-welding lines, modular pack integration tables, and programmable aging test benches, we provide custom-engineered traction power units matched to strict vehicle chassis envelopes.
Key Features
High Discharge Capability: Supports continuous high-amp output and peak current draws required for heavy lifting loads and continuous ramp climbing.
Extended Cycle Life: Delivers over 3,500 cycles at 80% Depth of Discharge (DoD) at a nominal ambient temperature of 25°C.
Opportunity Charging Support: Enables fast charging currents without cumulative thermal degradation, eliminating the need for mid-shift battery swapping.
Industrial Battery Management System (BMS): Real-time tracking of individual cell voltages, pack temperatures, and current flow. Features hardware-level cutoffs for short-circuit, over-charge, over-discharge, and thermal anomalies, with historical operational data logs stored within the BMS memory for full traceability.
Structural Enclosures: Built from Q235 structural steel with vibration-damping internal mounts and an ingress protection rating of IP65 to IP67 against warehouse moisture and debris.
Technical Specifications
|
Technical Parameter |
Standard Specification Range (Customizable) |
|
Nominal Voltage |
24V / 36V / 48V / 80V up to 96V DC |
|
Capacity Range |
100Ah to 1000Ah+ |
|
Energy Storage |
2.4kWh to 80kWh+ |
|
Cell Chemistry |
LiFePO4 (Lithium Iron Phosphate) / NMC |
|
Max Continuous Discharge |
100A - 500A (Application-dependent) |
|
Communication Interface |
CAN 2.0B, CANopen, RS485, J1939 |
|
Operating Temperature |
Charge: 0°C to 45°C / Discharge: -20°C to 55°C |
|
Enclosure Material |
Q235 structural steel with industrial powder coating |
|
Ingress Protection |
IP54 to IP67 |
Compatibility & Applications
Engineered to match the physical and electrical footprints of legacy lead-acid configurations while upgrading fleet efficiency.
Material Handling: Electric counterbalanced forklifts, reach trucks, narrow-aisle order pickers, and walkie pallet jacks.
Intralogistics: Automated Guided Vehicles (AGVs) and Autonomous Mobile Robots (AMRs).
Industrial Utility: Airport baggage tugs, heavy-duty tow tractors, and industrial floor sweepers.
Customization Options
We align pack configurations directly with vehicle electrical architecture and spatial restrictions:
Electrical Parameters: Custom voltage thresholds, low-voltage cutoff limits, and dual-battery parallel connection layouts.
Mechanical Footprint: Custom enclosure dimensions, height clearances, and terminal post or heavy-duty connector placement.
Bus Communication: Custom CAN register maps for direct data integration with vehicle control units (VCUs) and dashboard displays.
Thermal Regulation: Integration of low-temperature heating films for sub-zero cold-storage operations or liquid cooling plates for continuous heavy-load cycles.
Quality Control & Testing
Production batches undergo verified factory testing prior to packaging:
Cell Sorting: Automated sorting matching internal resistance (1mΩ) and open-circuit voltage (5mV) tolerances.
Weld Verification: CCD optical inspection and mechanical pull-testing on laser-welded busbar joints.
End-of-Line (EOL) Testing: Full-load charge/discharge cycling, internal AC impedance testing, and BMS protection-logic verification.
Environmental Validation: Vibration table testing simulating rough industrial flooring, salt-spray corrosion checks, and waterproof pressure testing.
Compliance Documentation Supplied: Individual battery test reports, Material Safety Data Sheets (MSDS), UN38.3 test summaries, and CE/UL compliance declarations.
Packaging & Shipping
Packaging Method: Secured on fumigation-free export wooden pallets using high-density EPE foam blocking, moisture barrier wrapping, and heavy-duty steel banding.
Hazardous Materials Transport: Classified as Class 9 dangerous goods (UN3480 / UN3481). Shipped via certified DG logistics partners with State of Charge (SoC) maintained strictly at 30% in compliance with international shipping regulations.
Shipping Documentation: Dangerous Goods Declaration (DGD), commercial invoice, packing list, and test summaries provided for customs clearance.
FAQ
Q: Can this lithium traction pack drop directly into an existing lead-acid forklift compartment?
A: Yes. Our packs are built to match the exact dimensions, weight distribution (acting as the necessary ballast counterweight), and voltage profile of your legacy lead-acid battery, eliminating the need to alter the vehicle chassis.
Q: What communication protocols does the BMS support?
A: Our standard BMS integrates CAN 2.0B and CANopen protocols. We can adapt register maps to interface directly with your vehicle control unit (VCU) for real-time state of charge (SoC) and fault diagnostics on the dashboard.
Q: How do you maintain battery performance in sub-zero cold-storage facilities (-20°C)?
A: We integrate internal low-temperature heating films managed automatically by the BMS. The system executes pre-heating cycles using external power before allowing charge or discharge, preventing lithium plating at low temperatures.
Q: What is the lead time for custom OEM prototype samples?
A: Standard custom prototype packs require 3 to 4 weeks, covering mechanical drawing approval, BMS register programming, and safety testing. Volume production lead times range from 4 to 6 weeks.
Q: What safety standards do these battery packs meet?
A: Cells and pack assemblies are manufactured in compliance with UL 2580, IEC 62619, and CE standards. Transport safety is validated via UN38.3 test reports.
Q: What is the warranty terms for industrial traction packs?
A: We provide a standard 3-year or 5,000-cycle warranty (whichever occurs first), supported by traceable production and operational data logs stored within the BMS memory.
Request a Quote
To configure a traction battery pack for your equipment specifications, please provide the following details:
Application Type: (e.g., Forklift, AGV, Tow Tractor)
Target Voltage & Capacity: (V, Ah)
Battery Compartment Clearances & Max Dimensions (L x W x H): (mm)
Center of Gravity / Ballast Weight Requirements: (kg)
Discharge Current: (Continuous A, Peak A)
Required Communication Protocol: (e.g., CANopen, RS485)
Estimated Annual Quantity & Delivery Requirements:
[Submit Specification & Request Quote]
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