With the surge in consumers' demand for fresh food, dairy products and beverages, the food and beverage industry is facing greater challenges in warehouse management. Especially in cold chain logistics, the poor low-temperature performance and low efficiency of traditional lead-acid battery forklifts have become bottlenecks restricting enterprise operations.
Industry pain points: three shortcomings of lead-acid batteries in cold chain scenarios
The cold chain warehouses in the food and beverage industry usually need to maintain a low temperature environment of-18℃ to 4℃, and the traditional lead-acid battery forklift has significant defects in this scenario:
Severe power attenuation: in the environment of-10℃, the capacity of lead-acid battery drops by 50%, and frequent charging leads to less than 6 hours of device availability.
High maintenance cost: it needs to be regularly watered and corrosion terminals cleaned, with an annual maintenance cost of more than $8,000 per unit. Moreover, low temperature accelerates electrolyte crystallization and increases the failure rate by 30%.
Safety risks are prominent: acid leakage risk requires emergency treatment facilities, which does not meet the environmental requirements of the EU "Cold Chain Transport Safety Code" (EU 2023/456).
TORPHAN Solution: A performance revolution for low temperatures
1. Technical breakthrough: -20℃ stable output, twice the endurance efficiency
Tuofeng LFP low temperature enhanced lithium battery adopts nano electrode coating technology and intelligent temperature control BMS system to achieve:
✅ Wide temperature range adaptability: capacity retention rate is greater than or equal to 90% in-30℃ to 60℃ environment, supporting continuous 8 hours of full load operation.
✅ Fast self-heating: when starting at low temperature, the temperature inside the cell will rise to 10℃ within 3 minutes to avoid a cliff drop of power.
✅ Zero maintenance design: fully sealed structure without manual intervention, UL 2580 certification, in line with OSHA cold chain storage safety standards.
2. Efficiency jump: a case of warehouse renovation of a dairy company
A European dairy giant replaced 40 lead-acid forklifts in its warehouse with topfeng lithium batteries:
Equipment utilization increased by 45%: Daily operation time increased from 5.2 hours to 9.8 hours, and peak order processing capacity increased by 60%.
Energy cost reduced by 38%: The intelligent charge and discharge strategy reduces the average daily power consumption of each forklift to 15kWh (originally 24kWh).
Full compliance: CE and UN 38.3 certification are passed to meet the carbon emission requirements of the EU Green Cold Chain Logistics Guidelines.
Cold chain empowerment: efficient turnover in the warehouse
Tuofeng lithium battery supports the opportunity charging mode, which, together with the AGV automated scheduling system, can realize:
Seamless multi-shift connection: 15 minutes of fast charging can replenish 30%, meeting the needs of 24 hours of uninterrupted operation.
Data visualization monitoring: The cloud platform tracks the battery health status in real time, predicts maintenance cycles, and reduces unexpected downtime.
Driven by policy and market, Topfeng technology leads the industry standard
Policy benefits: The "Lithium ion battery Industry Standard Conditions (2024 revised edition)" of the Ministry of Industry and Information Technology strengthens low temperature performance and safety indicators, and eliminates backward production capacity.
Market demand: In 2024, the global cold chain logistics market size will exceed $530 billion, among which the food and beverage industry accounts for 68%.
Technical certification: Torphan lithium battery has passed UL, CE, RoHS 2.0 and other international certifications.
Q&A
Q: How to choose low temperature forklift battery for cold chain warehouse?
A: Attention should be paid to the low temperature capacity retention rate of the battery (top peak is greater than or equal to 90%) and self-heating function (temperature rise of 10℃ in 3 minutes).
Q: Can lithium battery be adapted to existing cold chain equipment?
A: Torphan provides customized voltage services compatible with mainstream fork models.
Action now: Unlock new heights of cold chain efficiency
Torphan now provides food and beverage enterprises:
Free energy efficiency assessment: The technical team analyzes the low temperature performance bottleneck of existing equipment remotely
Customized solution: multi-scenario battery pack suitable for refrigerated trucks and warehouse forklifts
Visit the official website (www.torphanpower.com) to view the authentication details
About Torphan (Torphan)
For 15 years, we have been focusing on providing high reliability lithium battery for industrial power scenarios. Our service network covers more than 30 countries, and we have delivered more than 500,000 sets of battery systems in total, providing green transformation power for cold chain, manufacturing and logistics industries.
Media Contact:
Rainy | rainy@torphan.com | www.torphanpower.com