The era of lead-acid batteries: high compliance costs and safety risks
According to OSHA 1910.178 (g) regulations, forklift companies using lead-acid batteries must comply with the following stringent regulations:
Special charging area: an independent ventilation battery room shall be built, acid resistant floor, eye wash facilities shall be installed, and the construction cost of a single station shall exceed $15,000
Continuous maintenance: electrolyte specific gravity is tested weekly, terminal corrosion is cleaned monthly, and the annual labor cost is $8,000/ unit
Accident risk: The acid leak requires the activation of Hazmat emergency procedures, and the cost of a single treatment can be as high as $5,000
Environmental penalties: Failure to properly dispose of waste electrolyte could result in a $37,500/day fine from the EPA
Lithium battery transformation: use technology advantages to solve compliance problemsWith three technological breakthroughs, Torphan lithium battery directly meets the core requirements of a number of regulations:
|
Compliance pain points |
Lead-acid battery solution |
Topping lithium battery solution |
|
Construction of charging areas |
Special ventilation facilities required (OSHA 1910.178 (g)) |
The closed design has no gas emissions and can be charged in a normal warehouse (OSHA ventilation exemption) |
|
maintenance overhaul |
Watering/detection per week (ANSI B56.1 standard) |
Fully sealed and maintenance free, BMS automatic balance through UL 2580 certification |
|
Emergency response |
An acid spill emergency kit (OSHA 1910.1200) should be provided |
No leakage risk, UN 38.3 transportation safety certification |
Four certification thresholds for selecting compliant lithium batteries
Torphan reminds enterprises that the real compliance of forklift lithium battery must pass the following certification:
UL 2580: Essential for market access in North America, verify the safety performance of battery system such as impact resistance, overcharge/circuit breaker protection
UN 38.3: Ensure that there is no risk of fire or explosion during transportation, and cross-border logistics are mandatory
CE certification: required in the European market, including EMC electromagnetic compatibility and LVD low voltage Directive tests
ISO 13849: Functional safety certification to ensure that the failure probability of BMS system is less than 1%
Torphan lithium battery products not only meet the above certification, but also obtain:
✅ RoHS 2.0: Heavy metal content less than 0.1%
✅ IP67 protection: waterproof and dustproof, suitable for cold chain storage and other humid environment
✅ TUV Rheinland cycle life certification: capacity retention rate is greater than 80% after 7000 cycles
Case of compliance upgrade: the transition dividend from lead acid to lithium battery
A North American warehouse company replaced 50 forklift batteries with the Top Feng solution:
Construction cost savings: Eliminating the battery room renovation plan directly reduced expenses by $750,000
Lower labor costs: Maintenance free design reduces annual maintenance costs from $400,000 to zero
Improved approval rate: OSHA field inspection time reduced from 8 hours to 1 hour
Insurance discount: 15% rate discount from the insurance company due to lower risk level
Take immediate action: Get your compliance upgrade plan
Torphan offers limited time:
- Free compliance assessment: The technical team analyzes the regulatory risk points of existing batteries remotely
- Certification certificate package: UL/CE/UN38.3 full set of electronic documents to facilitate bid review
About Torphan
For 15 years, we have been dedicated to providing high safety lithium battery solutions for industrial vehicles. Our service network covers the mainstream markets in Europe and the United States. We have passed 217 OSHA/EHS on-site inspections, with a compliance rate of 100%.
contact:
Rainy | rainy@torpahn.com | www.torpahnpower.com